Everything about Boron Nitride totally explained
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Boron nitride (
BN) is a
binary chemical compound, consisting of equal numbers of
boron and
nitrogen atoms. Its
empirical formula is therefore BN. Boron nitride is
isoelectronic with
carbon and, like carbon, boron nitrides exists as various
polymorphic forms, one of which is analogous to
diamond and one analogous to
graphite. The diamond-like polymorph is one of the hardest materials known and the graphite-like polymorph is a useful lubricant.
Hexagonal BN
The
graphite-like polymorph of boron nitride, known as hexagonal boron nitride, h-BN, α-BN, or g-BN (graphitic BN), and sometimes called "white graphite", is the most widely used polymorph. The hexagonal polymorph is composed of layers of hexagonal sheets, analogous to graphite. The interlayer "registry" of these sheets differs, however, from the pattern seen for graphite, because the atoms are eclipsed, with boron atoms laying over and above nitrogen atoms. This registry reflects the polarity of the B-N bonds. The diminished covalency in BN results in diminished electrical conductivity relative to graphite, which is a
semimetal that conducts electricity through a network of pi-bonds in the plane of its hexagonal sheets. The diminished electron-delocalizaton in hexagonal-BN is indicated by its absence of color, which signals a large
band gap.
Hexagonal BN is a lubricant at both low and high temperatures (up to 900 °C, even in oxidizing atmosphere). It is particularly useful lubricant in situations where the electrical conductivity or chemical reactivity of graphite would be problematic. Since the lubricity mechanism doesn't involve water molecules trapped between the layers, boron nitride lubricants can be used even in vacuum, for example for space applications.
Hexagonal boron nitride is stable in temperatures up to 1000 °C in air, 1400 °C in vacuum, and 2800 °C in an inert atmosphere. It has one of the best thermal conductivities of all electric insulators. It is fairly chemically inert and isn't
wetted by many melted materials (for example aluminium, copper, zinc, iron and steels, germanium, silicon, boron, cryolite, glass and halide salts).
Fine-grained h-BN is used in some
cosmetics,
paints, dental cements, and
pencil leads.
Preparation of hexagonal BN
Hexagonal boron nitride is produced by the
nitridation or
ammonolysis of
boron trioxide. h-BN parts can be made by hot-pressing with subsequent machining; due to the mechanical hardness similar to graphite, the machining cost is low. The parts are made from boron nitride powders, using
boron oxide as a
sintering agent. Thin films of boron nitride can be obtained by
chemical vapor deposition from
boron trichloride and
nitrogen precursors. Industrial production is based on two reactions: melted boric acid with ammonia, and boric acid or alkaline borates with urea, guanidine, melamin, or other suitable organic nitrogen compounds in nitrogen atmosphere. Combustion of boron powder in nitrogen
plasma at 5500 °C yields
ultrafine boron nitride for lubricants and
toners.
Image:Boron-nitride-(hexagonal)-side-3D-balls.png|α-BN, hexagonal
Image:Boron-nitride-(hexagonal)-top-3D-balls.png|α-BN, hexagonal
Image:Boron-nitride-(sphalerite)-3D-balls.png|β-BN, sphalerite structure
Image:Boron-nitride-(wurtzite)-3D-balls.png|BN, wurtzite structure
Cubic boron nitride
Cubic boron nitride is extremely hard, although less so than
diamond and some related materials. Also like diamond, cubic boron nitride is an electrical
insulator but an excellent conductor of heat. This
diamond-like polymorph, known as cubic boron nitride, c-BN, β-BN, or z-BN (after
zinc blende crystalline structure), is widely used as an
abrasive for industrial tools. Its usefulness arises from its insolubility in
iron,
nickel, and related
alloys at high temperatures, whereas diamond is soluble in these metals to give carbides. Polycrystalline c-BN abrasives are therefore used for machining steel, whereas diamond abrasives are preferred for aluminium alloys, ceramics, and stone. Like diamond, cubic BN has good thermal conductivity, caused by
phonons. In contact with oxygen at high temperatures, BN forms a passivation layer of boron oxide. Boron nitride binds well with metals, due to formation of interlayers of metal borides or nitrides. Materials with cubic boron nitride crystals are often used in the
tool bits of
cutting tools. For grinding applications, softer binders, for example resin, porous ceramics, and soft metals, are used. Ceramic binders can be used as well. Commercial products are known under names "Borazon" (by Diamond Innovations), and "Elbor" or "Cubonite" (by Russian vendors).
Sintered cubic boron nitride is an electrically insulating
heatsink material of potential value in
microelectronics.
Preparation of cubic BN
Cubic boron nitride is produced by treating hexagonal boron nitride at high pressure and temperature, much as
synthetic diamond is produced from graphite. Direct conversion of hexagonal boron nitride to the cubic form occurs at pressures up to 18 GPa and temperatures between 1730-3230 °C; addition of small amount of boron oxide can lower the required pressure to 4-7 GPa and temperature to 1500 °C. Industrially, BN conversion using catalysts is used instead; the catalyst materials differ for different production methods, eg. lithium, potassium, or magnesium, their nitrides, their fluoronitrides, water with ammonium compounds, or hydrazine. Other industrial synthesis methods use crystal growth in temperature gradient, or explosive
shock wave. The shock wave method is used to produce material called
heterodiamond, a superhard compound of boron, carbon, and nitrogen.
Low-pressure deposition of thin films of cubic boron nitride is possible. For selective etching of the deposited hexagonal phase during
chemical vapor deposition,
boron trifluoride is used (
cf. use of atomic hydrogen for selective etching of graphite during deposition of diamond films).
Ion beam deposition,
Plasma Enhanced CVD,
pulsed laser deposition,
reactive sputtering, and other
physical vapor deposition methods are used as well.
Other polymorphs of BN
w-BN
Known as w-BN, hexagonal boron nitride is a superhard phase that occurs at high pressures. This hexagonal phase differs from the layered graphitic material: it adopts the
wurtzite structure.
Rhombohedral boron nitride
Rhombohedral boron nitride is similar to hexagonal boron nitride. It is formed transitionally during conversion of cubic BN to hexagonal form.
Boron nitride fibers
Hexagonal BN can be prepared in the form of fibers, structurally similar to
carbon fibers, sometimes called "white carbon fiber." They can be prepared by thermal decomposition of extruded
borazine fibers with addition of boron oxide in
nitrogen at 1800 °C. The material also arises by the thermal decomposition of
cellulose fibers impregnated with
boric acid or
ammonium tetraborate in an atmosphere of ammonia and nitrogen above 1000 °C. Boron nitride fibers are used as reinforcement in
composite materials, with the matrix materials ranging from organic resins to ceramics to metals (see
Metal matrix composites).
Nanostructured BN
Boron nitride nanotubes
Like BN fibers,
boron nitride nanotubes(BNNTs) show promise for aerospace applications where integration of boron and in particular the light isotope of boron (
10B) into structural materials improves their radiation-shielding properties, due to
10B's neutron absorption properties. Such
10BN materials are of particular theoretical value as composite structural material in future manned interplanetary spacecraft, where absorption-shielding from cosmic ray spallation neutrons is expected to be a particular asset in light construction materials.
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Boron nitride nanomesh
Boron nitride nanomesh is a new
inorganic nanostructured two-dimensional material.
It consists of a single layer of hexagonal boron nitride on
rhodium or
ruthenium, forming a highly regular mesh. The distance between two pore centers is 3.2
nanometers and the pores are 0.05
nanometer deep.
The boron nitride nanomesh is stable under vacuum, air and some liquids, but also up to temperatures of 796
oC. In addition, it shows the extraordinary ability to trap
molecules and metallic
clusters. These characteristics promise interesting applications of the
nanomesh in
nanotechnology.
Amorphous boron nitride
Layers of amorphous boron nitride (a-BN) are used in some
semiconductor devices, eg.
MISFETs. They can be prepared by chemical decomposition of
trichloroborazine with
caesium, or by thermal
chemical vapor deposition methods. Thermal CVD can be also used for deposition of h-BN layers, or at high temperatures, c-BN.
BN-based fullerenes
The
fullerene-like forms of boron nitride can be synthesized and structurally resemble carbon
carbon nanotubes. The recently discovered boron nitride
nanotubes are an important development due to their homogeneous electronic behavior. That is, tubes of different
chiralities are all
semiconductor materials with the same (approximate) band gap.
Composites containing BN
Addition of boron nitride to
silicon nitride ceramics improves the
thermal shock resistance of the resulting material. For the same purpose, BN is added also to silicon nitride-
alumina and
titanium nitride-alumina ceramics. Other materials being reinforced with BN are for example alumina and
zirconia,
borosilicate glasses,
glass ceramics,
enamels, and composite ceramics with
titanium boride-boron nitride and titanium boride-
aluminium nitride-boron nitride and
silicon carbide-boron nitride composition.
Due to its excellent dielectric and insulating properties, BN is used in electronics for example as a substrate for semiconductors, microwave-transparent windows, structural material for seals, electrodes and catalyst carriers in
fuel cells and batteries.
h-BN can be included in ceramics, alloys, resins, plastics, rubbers and other materials, giving them self-lubricating properties. Such materials are suitable for construction of for example
bearings. Plastics filled with BN have decreased thermal expansion, increased thermal conductivity, increased electrical insulation properties, and cause reduced wear to adjacent parts.
Further Information
Get more info on 'Boron Nitride'.
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